Overview

At DKM Industrial, we provide comprehensive solutions for your chemical & water storage & process needs. We specialize in the design, fabrication, and installation of high-quality Glass Reinforced Polymer (GRP) process and storage tanks. Our expertise ensures that we meet and exceed industry standards, offering you durable and reliable tanks for a variety of applications.

Our Services

Design: Our experienced team of engineers meticulously designs each tank to meet your specific requirements, ensuring optimal performance and compliance with industry standards. All our designs adhere to the BS4994-1987 and EN13121-3:2016 codes, guaranteeing safety and reliability.

Fabrication: Utilizing the latest technologies and materials, we fabricate GRP tanks that are built to last. Our tanks are manufactured in accordance with BS4994-1987 and EN13121-3:2016 codes, guaranteeing high quality and safety.

Installation: Our skilled technicians handle the entire installation process, ensuring your tanks are set up correctly and efficiently.

Our Tank Range

We cater to a wide range of shapes, sizes, and specifications to meet the diverse needs of our clients:

Size Flexibility: From small to large tanks, we fabricate a variety of shapes and sizes. Our cylindrical tanks can be fabricated with diameters ranging from under 1000mm up to 4000mm with various lengths to suit your storage requirements.

Custom Solutions: Whether you need a compact tank for a small space or a large tank for industrial applications, we can customize our solutions to fit your exact needs.

Benefits of GRP Tanks

1. COST ECONOMICS

The typical installed cost of GRP (Glass Reinforced Polymer) is about 33% that of stainless steel and 20% that of more expensive nickel alloys. As the global economy rebounds and developing countries expand their infrastructure, the costs of base metals, particularly copper, nickel, and stainless steel, are projected to keep rising, driven by increasing demand and fluctuating availability of nickel.

2. CHEMICAL RESISTANCE

GRP is highly valued for its resistance to a wide range of chemicals including the majority of acids and alkalis in existence. This makes it suitable for use in harsh chemical environments where other materials might corrode or degrade.

3. LIFESPAN COST CONSIDERATIONS

  • GRP boasts a proven service life surpassing that of stainless steel and other high nickel alloys, with GRP (Glass Reinforced Polymer) case studies extending back over 50 years, and most of these cases still in operation today.
  • In contrast, the service life of a steel tank with anti-corrosion coating is typically around 10 years.
  • Due to its non-corrosive properties, GRP demands minimal maintenance beyond regular cleaning, unlike metallic solutions, which often require extensive upkeep to manage corrosion.
  • Moreover, GRP enables on-site repairs without halting operations, allowing for straightforward maintenance of old or damaged tanks.
  • Reinstatement of the tanks corrosion barrier before it’s completely dissolved can render the vessel brand new and extend the service life even further (NO NEW TANK/TANKS REQUIRED).

4. CORROSION FREE

GRP (Glass Reinforced Polymer) offers significant benefits due to its corrosion-free properties. This characteristic ensures that structures and components made from GRP are highly durable and have a prolonged lifespan, especially in environments that are hostile to traditional materials like metal. The absence of corrosion reduces the need for frequent maintenance and replacements, leading to considerable cost savings over time. Additionally, GRP’s ability to resist corrosion enhances the overall safety and reliability of installations, as it minimizes the risk of structural failures and leaks that could occur due to material degradation. This makes GRP an excellent choice for applications where longevity and low maintenance are critical.

5. SAFETY

Using GRP (Glass Reinforced Polymer) as a material of construction offers a significant safety benefit due to its non-conductive properties and chemical resistance.  This combination makes GRP an exceptionally safe choice for environments where electrical hazards are a concern. Its non-conductive nature prevents the risk of electrical shock, enhancing safety for personnel working around electrical installations or in areas where electrical equipment is used. Additionally, the chemical resistance of GRP ensures that it does not degrade or weaken in the presence of corrosive substances, maintaining structural integrity and reducing the risk of unexpected failures. These properties make GRP an ideal material for ensuring both operational safety and long-term reliability in industrial setting.

6. STRENGTH

GRP has a high strength to weight ratio, this means it is a lightweight material that is also super strong. Pound for pound GRP can be stronger than steel!

7. LOW WEIGHT

GRP products are low in weight. This makes them a lot easier to work with and means that great weight savings can be achieved on a finished structure. GRP is around +- 65% lighter than steel. The lighter weight greatly reduces handling, transport & installation costs.

8. LOW MAINTENANCE

As a leading manufacturer with expertise in GRP Chemical/Water Storage Process Tanks, we are committed to delivering top-quality solutions for your industrial needs. With a focus on innovation and reliability, our tanks are designed to withstand even the most demanding environments.GRP is extremely durable and has a long life span even in demanding conditions. GRP is an incredibly resilient and durable material that delivers outstanding cost benefits. GRP, in all its forms, offers a low-maintenance solution with little need for renovation or refurbishment during its long lifespan.

9. LIFESPAN

GRP can have a life expectancy of 20+ years. As mentioned above this life expectancy can be extended enormously by corrosion barrier reinstatement procedures.

10. HIGH IMPACT RESISTANCE

GRP resists sudden and severe point loading and avoids permanent distortion. If the GRP is deformed due to impact, it will return to its original shape without contractors having to incur costly repairs or replacements.

11. ANTI STATIC & SPARK

GRP (Glass Reinforced Polymer) is an excellent material choice for sensitive environments due to its static dissipative and non-sparking properties. The ability to dissipate static electricity is crucial in underground and offshore settings, where any accumulation of static charge can pose significant risks. Additionally, GRP is particularly beneficial in environments with flammable gases, as it does not produce sparks. This is a critical safety feature, especially in scenarios where tools might accidentally be dropped on surfaces like steel flooring, where sparks could lead to hazardous conditions. These properties make GRP a reliable and safe option for various challenging industrial applications.

12. VERSATILITY

GRP products can be fabricated to any shape or design. The possibilities are
endless.

GRP vs. Other Materials of Construction

(Mild Steel, Stainless Steel & Plastics)
Corrosion Resistance:
  • GRP: Inherently corrosion-resistant due to its composition of glass fibres and plastic, making it suitable for environments with high humidity or exposure to corrosive substances.
  • Mild Steel: Prone to corrosion, especially when exposed to water and environmental elements, requiring regular maintenance and coatings.
  • Stainless Steel: More corrosion-resistant than mild steel but can still corrode over time in certain environments.
  • Plastics: Generally resistant to corrosion but may not offer the same structural strength as GRP.
Chemical Resistance:
  • GRP: Exhibits excellent resistance to a wide range of chemicals, including acids and alkalis, making it ideal for use in harsh chemical environments. This resistance ensures the material does not degrade or weaken over time, maintaining its structural integrity and performance.
  • Mild Steel: Susceptible to chemical attack, especially from acids and salts, leading to corrosion and degradation. Requires protective coatings and regular maintenance to prevent damage.
  • Stainless Steel: Offers better chemical resistance than mild steel but can still be vulnerable to certain acids and chlorides, which can cause pitting and crevice corrosion.
  • Plastics: While many plastics are chemically resistant, their performance can vary significantly based on the specific chemical and environmental conditions. Some plastics may become brittle or degrade when exposed to certain chemicals over time.
Weight and Ease of Installation:
  • GRP: Lightweight, facilitating easy transportation and quick on-site assembly, reducing installation time and costs.
  • Mild Steel & Stainless Steel: Heavier, requiring more substantial structural support during installation and more complex logistics.
  • Plastics: Lightweight and easy to handle, but often lack the structural integrity of GRP.
Customization and Versatility:
  • GRP: Easily molded into various shapes and sizes, offering flexibility in design and suitability for specific spatial constraints.
  • Mild Steel & Stainless Steel: Limited in customization due to rigid construction.
  • Plastics: Can be customized but may not achieve the same structural strength as GRP.
Durability and Longevity:
  • GRP: Durable with a long lifespan, resistant to environmental factors and requiring low maintenance. GRP can last 20+ years in the most corrosive and toxic environments.
  • Mild Steel: Requires regular maintenance to prevent rust, influencing its overall lifespan.
  • Stainless Steel: Durable and corrosion-resistant but can be expensive.
  • Plastics: Generally durable, but do not have a long lifespan when exposed to chemicals and the elements (weathering), often degrading more quickly than GRP.
Maintenance:
  • GRP: Low Maintenance: Resistant to corrosion and chemicals, requiring minimal upkeep. Allows for easy on-site repairs.
  • Mild Steel: High Maintenance: Prone to corrosion, requiring regular protective coatings and frequent repairs.
  • Stainless Steel: Moderate Maintenance:Resistant to corrosion but still needs regular inspection and occasional maintenance.
  • Plastics: Variable Maintenance: Depends on the type of plastic; can degrade over time and may require replacements.
Cost Economics:
  • GRP: Cost-Effective: Lower installed cost compared to stainless steel and nickel alloys. Long lifespan with low maintenance reduces total ownership cost.
  • Mild Steel: Lower Initial Cost: Less expensive initially but high long-term costs due to maintenance and corrosion-related repairs.
  • Stainless Steel: High Initial Cost: Expensive material with moderate long-term savings due to durability but still requires maintenance.
  • Plastics: Variable Initial Cost: Costs vary by type; may be inexpensive initially but can have higher long-term costs due to environmental degradation and replacement needs.

Why Choose DKM Industrial?

  • Expertise and Experience: With over 100 years of combined experience in the industry, we possess the knowledge and skills necessary to deliver superior GRP tanks.
  • Quality Assurance: Adhering to the strictest standards, our tanks are designed and fabricated to offer maximum durability and reliability. We abide by the health and safety standards of the BS4994-1987 and EN13121-3:2016 codes to ensure we fabricate safe, high-quality equipment.
  • Comprehensive Service: From initial design to final installation, we manage every aspect of your project, ensuring a seamless experience.
  • Expertise and Experience: With over 100 years of combined experience in the industry, we possess the knowledge and skills necessary to deliver superior GRP tanks.
  • Quality Assurance: Adhering to the strictest standards, our tanks are designed and fabricated to offer maximum durability and reliability. We abide by the health and safety standards of the BS4994-1987 and EN13121-3:2016 codes to ensure we fabricate safe, high-quality equipment.
  • Comprehensive Service: From initial design to final installation, we manage every aspect of your project, ensuring a seamless experience.